Technical Data Sheet: 255-DZS72-080
Ratings at 2,800 RPM
| Duty | Power | Torque |
|---|---|---|
| Continuous — 80 Arms | 6.2 kW | 21.3 Nm |
| 60 minutes — 100 Arms | 7.8 kW | 26.6 Nm |
| 15 minutes — 160 Arms | 12.3 kW | 42.0 Nm |
Peak output is 16.5 kW and 60.7 Nm at 240 Arms.
Specifications
| Model number | 255-DZS72-080 |
|---|---|
| Frame size | 255 |
| Motor type | PM synchronous, surface magnet |
| Rated voltage | 72 VDC |
| Rated power | 6 kW |
| Peak power | 16.5 kW |
| Rated torque | 21.3 Nm |
| Peak torque | 60.7 Nm |
| Rated speed | 2,800 RPM |
| Rated / peak current | 80 Arms / 240 Arms |
| Rated frequency | 233.33 Hz |
| Torque constant | 0.266 Nm/Arms |
| Voltage constant | 0.245 Vrms/rad/s |
| Rotor inertia | 0.005409 kg·m² |
| Phases / power factor | Three phase / ≈ 1 |
| Efficiency | Designed for 93% |
| Winding | Star / Y, 100% copper |
| Insulation class | H, >500 MΩ at 500 VDC |
| Protection class | >IP64 |
| Magnet | NdFeB |
| Shaft | Hardened EN 24 |
| Core | Cold rolled silicon steel |
| Bearings | 6207-2Z/C3, 6207-2Z/C3 |
| Temperature sensor | PT 1000, 150 °C maximum winding |
| Cooling | Natural air, forced air optional |
| Weight | 24 kg |
| Mounting | Flange, foot |
21.3 Nm continuous at 2,800 RPM · 60.7 Nm peak · 255 frame
The 255-DZS72-080 is a 6 kW 72 volt BLDC motor that trades some speed for a third more torque than the equivalent CZS winding. It holds 21.3 Nm continuously at 2,800 RPM on 80 Arms, and reaches 60.7 Nm at 240 Arms — close to three times continuous, from a 24 kg frame.
At 0.266 Nm per amp this sits in the middle of the 255 range: enough torque to start a loaded conveyor or a positive-displacement pump without a reduction stage, but still turning fast enough that the driven equipment does not need a step-up. Eighty amps continuous keeps the electrical side modest — ordinary cable, a mid-range controller — which is the main reason to specify a 72 volt machine at this output rather than a lower-voltage one.
Rotor inertia is 0.005409 kg·m², light enough to accelerate briskly but with more stored energy than the CZS windings, so the machine rides through a momentary jam rather than stalling. That suits loads which vary through the cycle and occasionally meet resistance. Torque holds flat from standstill to rated speed at every current up to 160 Arms; only the peak curve begins to fall before 2,800 RPM, which is why the 16.5 kW peak arrives just below rated speed. Bearings are 6207-2Z/C3 at both ends, and the machine is naturally cooled with forced air optional.
It shares its rotor and its 24 kg frame with the 255-DZS72-100, which is the same machine wound for 3,300 RPM on 100 amps. If the load is speed-limited rather than torque-limited, that is the better half of the pair; if the controller or the battery sets the ceiling, this one is.
Quality and compliance
Manufactured at our ISO 9001:2015 certified plant in Faridabad, India. Designed and tested to IEC 60034 — performance and rating to IEC 60034-1, IP64 enclosure to IEC 60034-5, mounting designations to IEC 60034-7, and Class H insulation to IEC 60085.
Every motor is individually tested before dispatch, not batch-sampled: winding resistance, insulation resistance, high-voltage withstand, back-EMF constant, no-load and loaded run, and temperature rise. Test reports are available on request.
Performance Curves
Where this motor is used
- Conveyor, roller and feed drives running at steady mid-range speed
- Positive-displacement and gear pumps on 72 V hydraulic packs
- Traction and drive wheels on electric utility and warehouse vehicles
- Mixers, augers and screw feeds that start under load
- Retrofits replacing a small three-phase motor and its gearbox with a direct drive
Applications
Related ratings
Same rotor and frame, wound for more speed: 255-DZS72-100 — 7 kW, 22.1 Nm at 3,300 RPM.
Lower speed, similar torque: 255-DZS72-060 — 4.8 kW, 18.6 Nm at 2,500 RPM.
Less torque, much higher speed: 255-CZS72-080 — 6 kW, 15.9 Nm at 3,600 RPM.
All models: 72 volt motor range.
Custom windings, shaft and flange variants, and integrated controllers are available.